Alstef Group has been selected to design and implement a phased, comprehensive baggage handling system upgrade for Juan Santamaría International Airport in San José, Costa Rica. This project aligns with the airport's expansion plan to accommodate growing passenger demand, enhance operational efficiency, and elevate the traveller experience. Alstef Group's solution will be deployed in multiple phases, with each phase introducing significant upgrades to the airport's baggage processing capabilities.
The first two phases will occur over the next three years, during which Alstef Group will construct a new baggage handling system in the airport’s expanded terminal. Phase one includes 12 new check-in stations with self-bag-drop stations, conveyors to transfer checked baggage to the screening area, and a new make-up carousel. This outbound BHS equipment will be housed in an extension constructed by Aeris. A new reclaim area with two infeed lines will reduce wait times and improve passenger flow upon arrival.
In the following phase, Alstef Group will connect the new system to the existing terminal infra-structure. Key upgrades include replacing three inclined reclaim carousels and their associated in-feed lines with higher-capacity models, installing a new sortation loop connected to the make-up carousels for enhanced sorting and flexibility. A manual encoding station and an out-of-gauge bag elevator will also be added, automating the handling of larger or irregularly shaped bags to optimise both space and flow.
Future upgrades are planned. Two inline screening machines will be added, while a dedicated CBRA Level 3 inspection zone will ensure enhanced security. New check-in lines, including spiral curves and connecting conveyors, will facilitate the smooth transfer of baggage from check-in through screening to the make-up area. Finally, a second sort loop will increase capacity, supporting the airport's long-term growth.
Each phase will be supported by a two-year maintenance contract with Alstef Group.

The new BHS will help drive operational efficiency at San José